Understanding the key differences as in when producing great commercial embroidery for towel digitizing is the key to taking your business to the next level. It may be obvious, but commercial embroidery on towels is different from sewing on shirts, jackets and other garments. Understanding the differences will save you a lot of production headaches.

Most machines are designed to produce upon the flat designs and need special care to work on the 3D curvature of a towel.  Using avoiding the problems specific to sewing on caps and other headwear will save you grief during production, as well as keep your customers happy.

Let’s make you learn with some basic tips to follow in towel digitizing embroidery procedure:

  • Most recent towels are made with six panels as often there will be a seam running down the middle of the front. The range of construction methods, such as material thickness and stiffness, digitizing can leave some of the seams thick and cumbersome to work with. This can be a factor that somehow determines what design will work best.
  • Customer-supplied artwork with small fonts and also with the several outlines may not work well on a cap. As the commercial embroidery expert, you are the one to work with your client, educating them on what will render properly. If the text cannot be separated, then, in that case, some filled background behind the text might be in order.
  • Most of the structured towels are with a solid construction where they are having a rough plastic backing of fused buckram or freestanding buckram behind the front panels. These towels will keep their shape as well. Structured towels are easier for commercial embroidery.
  • When using backing long enough to cover two-thirds of the towels, you will have better stability during sewing. Clamping the towels by using with clips will also help secure it while sewing.
  • Consider the thick and heavy seams when determining the amount of detail that can be sewn on a towel. Logos with tiny fonts, extra-small details or multiple outlines can cause skipped stitches or needle breaks as especially when sewing just over the seam. Reducing detail and tightness in the top layers may help prevent these problems.
  • Most towel systems have a maximum sewing area of between 2” and 2 ½” tall. The closer your commercial embroidery machine approaches the outer limits, the more hence you run the risk of distortion.
  • When the next portion or color is sewn on a flagged towel, there could be registration problems. This can be prevented using programming your digitizing software to sew the image from the inside out. This will evenly push the fabric.